Tech Tip: Audi Has MIL On with Multiple Low Fuel Pressure DTCs

Tech Tip: Audi Has MIL On with Multiple Low Fuel Pressure DTCs

Due to fuel intrusion into the low-pressure system fuel pressure sensor (G410), a false signal may be sent to the controller, resulting in a reading that is out of tolerance.

figure 1: vag 1318 gauge installed on an a4 2.0l tfsi.Affected Vehicles: 2005-’08 A4, A4 Cabriolet, A6, A8, Q7, RS4, S6, S8 and TT; all VINs; 3.2V6, 3.6 V6, 4.2 V8 and 5.2 V10 FSI engines.

The MIL is on with one or more of the following DTCs stored in the ECM data memory:
– P310B (low-pressure fuel system regulation, fuel pressure outside tolerance)
– P129F or P008B (low-pressure fuel system, pressure too high)
– P129E or P008A (low-pressure fuel system, pressure too low)
– P2540 (low-pressure fuel system, pressure out of range)
– P0087 (rail fuel pressure system, pressure too low)

Due to fuel intrusion into the low-pressure system fuel pressure sensor (G410), a false signal may be sent to the controller, resulting in a reading that is out of tolerance. Figure 2: Pressure sensor 06E 906 051 K.

Comparing Measure Value Block (MVB) 103 with 106 is not an accurate method to diagnose low-side fuel pressure sensor G410.

In order to diagnose G410 accurately, use a mechanical gauge and compare results with the low-side fuel pressure Actual Value in MVB 103.

1. Verify the customer did not run out of fuel at the time the DTCs were stored.

Tip: P310B and/or P129E/P008A may be accompanied by P1250. If so, it is likely the faults occurred due to a low fuel level and not a malfunction of the G410 pressure sensor.

2. Follow indication of GFF for applicable DTCs.

3. To check the low-side fuel pressure sensor G410, measure the fuel pressure with a mechanical gauge using the following method:
a. Start the engine and allow it to idle for at least one minute.
b. Stop the engine.
c. Keep the ignition on.
d. Measure actual low-side fuel pressure via the mechanical gauge (VAG 1318) on the low-pressure supply line in the engine compartment (see Figure 1).

4. Add 1 bar to the value obtained from the mechanical gauge to calculate the adjusted gauge measurement value.

5. Compare the adjusted gauge measurement value to the Actual Value stored in MVB 103 field 1.

6. If the MVB 103 field 1 value deviates more than +/-1.0 bar from the adjusted gauge measurement value, then the DTC was likely triggered by a faulty G410 low-side fuel pressure sensor. In this case, document the adjusted gauge measurement value and MVB value on the repair order and perform the sensor replacement procedure below.

Sensor Replacement Procedure
1. Replace the G410 low-side fuel pressure sensor (Figure 2).

2. Clear any DTCs and verify that the problem was eliminated.

3. Run Basic Settings 103 to adapt the system.

4. Do not replace the high-pressure fuel pump, electrical fuel pump, fuel pump control module or fuel filter unless the problem persists and further diagnosis indicates a malfunction of any of these components.

Required Parts and Tools
– Thrust sensor, P/N 06E 906 051 K

– Thrust sensor for 3.6 V6 motor (engine code BHK), P/N 03C 906 051 A

Courtesy of ALLDATA.

You May Also Like

KYB Promo Rewards Parts Pros

Parts professionals get rewarded for recommending and selling KYB products.

Following up on the “Feeling is Believing” consumer rebate offer, KYB continues its 2023 national promotion schedule with the launch of “Parts Pro Rewards.”

Beginning May 1st, parts professionals will have the opportunity to earn extra cash for selling sets of 4 KYB shocks, struts or mounts on the same invoice, or pairs of Strut-Plus or Truck Plus assemblies on the same invoice. KYB is a shock & strut supplier to new vehicle manufacturers and can be found on some of the most popular new cars, SUVs and trucks. KYB helps engineer how these vehicles perform when new and can help restore or improve their original designed performance.

Transmission Fluid Hydraulics

You need to know how transmission fluid flows inside an automatic transmission.

Limited-Slip Differentials And Diagnostics

A limited-slip differential helps to control the tangential forces.

Seven CV Joint Mistakes You Shouldn’t Make

If a CV joint fails, it rarely fails on its own. Outside factors can damage a joint worse than cutting a boot with a knife.

Simplifying AWD Systems

No matter the manufacturer, there is almost always an all-wheel drive (AWD) option for most platforms.

Other Posts

Brake Booster Replacement

Hydro-boost vehicles are not hard to work on, but they do require service information and a working knowledge of the system.

ADAS Calibration Aborts

Knowing the common “hiccups” can save you time and money.

Struts and Memory Steer

We can summarize the cause of memory steer in one word: binding.

Power Steering Pull

Every driver has a different threshold for a pull.