HFO-1234yf: What's Required

HFO-1234yf: What’s Required

Unless you've been living under a rock, you might have heard about the new regulations and requirements for R-1234yf usage. Not sure? Well, it's time you crawled out from under that rock and get ready for some of these new regulations that will affect you and your profession.


Unless you’ve been living under a rock, you might have heard about the new regulations and requirements for R-1234yf usage. Not sure? Well, it’s time you crawled out from under that rock and get ready for some of these new regulations that will affect you and your profession.

SAE standard J2843, for “R-1234yf (HFO-1234yf) recovery equipment for refrigerants used in mobile air conditioning systems,” establishes the minimum equipment requirements for the recovery, recycling and recharging of R-1234yf. This regulation covers all the refrigerant that has been removed, filtered and reused for any mobile air conditioning system designated as an R-1234yf system.

During the past four years, R-1234yf has been adopted by automakers before the 2021 mandate. Many vehicles with R-1234yf are now out of warranty. Sooner or later, one of your customers will bring one to your shop.

Don’t worry, R-12 and R-134a will not be phased out, but they will be regulated and taxed heavily. This is good news for shops because the days of DIY A/C repair in a can are numbered.

Requirements
Most shops have been cruising along with their R-134a recovery machines for the past 20 years. As long as it was making money and pushing refrigerant, not much thought was given to the machine’s overall condition. Of course, some shops make it a habit of changing the filter on a regular basis or at least once at the beginning of the season, but for others it’s not on their “to-do” list at all.

The biggest difference with the new generation of machines is automation of the recovery, recycle and recharge process. Many of these functions are carried out without any technician intervention. In the past, all of these processes were left up to the shop or technician and were loosely monitored. The latest requirements for the new recovery machines have taken the decision making out of the operator’s hands and have taken control of a lot of these concerns when determining the integrity of the system. If there is a problem, the machine stops the process and alerts the operator. This includes if the machine detects a problem with the purity of the refrigerant in the system.

Refrigerant identification is a big concern because of the small capacities of R-1234yf that are required for newer systems. Some newer systems require only 12- to 14-ounces of refrigerant to fully function. Any contamination or blended refrigerants can quickly impair the thermal transfer.

Identify, Identify, Identify
All recovery machines should meet the J2843 and J2927 or J2912 government standards. SAE J2927 is for built-in refrigerant identifiers. (Recovery machines that can service both R-134a and R-1234yf systems are covered by SAE J3030.) New SAE standards for recovery, recycling and recharging machines require integration with a refrigerant identifier. This is to avoid cross-contamination. Most machines just determine the purity.

Even if an A/C machine can identify a refrigerant, the downtime and loss of productivity can cost your shop money. With most new SAE standard A/C machines costing more than $5,000, it makes sense to prevent a contaminated vehicle or cylinder from being connected to your A/C machine. A refrigerant analyzer can be an effective “firewall” to protect your machines and refrigerant inventory. An analyzer can also be used as a diagnostic tool if a vehicle has compressor function, but is not able to effectively cool the vehicle.

Another benefit of an external refrigerant identification tool is to make sure your cylinders for refrigerants are what they claim to be. Some suppliers may blend or recover refrigerants from salvaged vehicles. These mixes may include R-1234yf, R-134a and R22. In some cases, hydrocarbons like propane have been found. Some refrigerant may also contain excessive amounts of moisture.

The other factor that might cause a system to be contaminated is the human component based on the expense. The cost of the new refrigerants means there is a greater chance of “bootleg” R-1234yf, R-134a and blended refrigerants getting into the marketplace.

Filter Servicing
In the past, filter replacement on older machines was often neglected or, in some cases, completely ignored. However, the new standards have stepped up the priority of filter replacement to a point that you will not be able to ignore or overlook it anymore. To meet this new mandate for moisture and contaminant removal, the filter must be replaced after 331 lbs. of refrigerant has been filtered through the machine.

You May Also Like

Standard Motor Products Announces 123 New Numbers

The release provides new coverage in 53 distinct product categories and 47 part numbers for 2023 and 2024 model-year vehicles.

Standard Motor Products, Inc. (SMP) announced the introduction of 123 new part numbers in its March new number announcement. The release provides new coverage in 53 distinct product categories and 47 part numbers for 2023 and 2024 model-year vehicles.

Internal Combustion Engine (ICE) Segment

Standard’s Fuel Injection program has expanded with eight GDI High-Pressure Fuel Pumps and GDI High-Pressure Fuel Pump Kits. Standard’s line of Variable Valve Timing components also grows with this release. VVT Sprockets have been added for Ford vehicles through 2023, and VVT Solenoids are new for General Motors vehicles. Oil Filter Housing Assemblies are new for popular European vehicles, and Oil Coolers have been added for Nissan and Subaru vehicles. Adding to Standard’s extensive Electronic Throttle Body program, new numbers have been introduced for the 2022 Ford Bronco Sport and 2022-20 Ford Escape, the company said.

BendPak Founder Don Henthorn Passes Away

Grew company from small machine shop to global leader in car lifts and garage equipment.

ASE Practice Tests Available Online

You can get a good idea of what to expect by adding the official ASE practice tests to their study plans.

AACF Celebrates 65 Years Serving the Aftermarket

AACF will be announcing more details about this commemorative fundraiser April 1st.

Auto Care Association Launches REPAIR Act Video

The goal is to emphasize the need for federal REPAIR Act legislation, according to the Auto Care Association.

Other Posts

Valvoline Celebrates Female Service Center Employees

Valvoline is launching a social media campaign led by its female experts who are sharing automotive preventive maintenance tips to promote accessible vehicle care for all.

ASE Education Foundation, Goodguys Continue Partnership

Goodguys is one of many industry relationships the foundation has developed to help solve the technician shortage.

BorgWarner Announces Plan to Reduce Supply Chain Emissions

A partnership with Manufacture 2030 will support BorgWarner in reaching its Scope 3 emissions reduction goal.

Mevotech Releases 237 New Chassis, Control Arm, Wheel End Parts

The release boosts coverage for domestic and import passenger vehicles, pickup trucks, SUVs and EVs up to model year 2023.