Subaru Tech Tip: Harsh AWD Engagement/Code 45 Set

Subaru Tech Tip: Harsh AWD Engagement/Code 45 Set

If you encounter a TCU Code 45 (intake manifold pressure signal) on any 1999-2002 4EAT Subaru vehicle, and have confirmed the wiring and connectors as outlined in the appropriate service manual, it will be necessary to replace the TCU with one listed in TSB 16-66-02.

If you encounter a TCU Code 45 (intake manifold pressure signal) on any 1999-2002 4EAT Subaru vehicle, and have confirmed the wiring and connectors as outlined in the appropriate service manual, it will be necessary to replace the TCU with one listed in TSB 16-66-02. Note that if the same vehicle is experiencing an ECM code for the pressure signal, replacement of the TCU will not correct it. You will need to diagnose and repair it according to the service manual.

These new TCUs also include a slight logic change to address AWD harsh engagement. Some customers may comment that when they are driving in snow and ice, and they try to accelerate during slow-speed driving, they feel a bang from the rear of the vehicle. This is caused by the transfer clutch being applied quickly when the system detects slight wheel slippage. You should confirm the AWD is working properly prior to replacing the TCU.

Note: These logic changes were incorporated into production from the start of the 2003 model year.

Technical service bulletin courtesy of ALLDATA.

For additional information, visit www.alldata.com.

You May Also Like

Mullen Announces New CARB Certification

The certification is awarded to vehicle manufacturers who meet specific emissions standards in compliance with CARB regulations.

 Mullen Automotive, Inc., emerging electric vehicle (“EV”) manufacturer, announced certification from the  California Air Resources Board (“CARB”) on the 2025 Mullen THREE, Class 3 all-electric low cab forward chassis truck. The certification is awarded to vehicle manufacturers who meet specific emissions standards in compliance with CARB regulations. The District of Columbia and 14 states, including California, have adopted vehicle standards under Section 177 of the Clean Air Act (42 U.S.C. §7507), which requires additional approvals beyond EPA regulations.

Schaeffler Group USA Expands Product Portfolio

Seventy new parts have been added to the INA, LuK and Schaeffler Bearings portfolios in the first quarter of 2024.

Nissan CVT Clutch Point Relearn Procedure

The Adaptive Shift Control delivers responsive and powerful acceleration.

Hydraulic Power Steering Service Opportunities

Hydraulic power steering is still the choice for some platforms and applications.

Hunter Maverick Tire Changer: 19.5-inch Tire Service

Learn to handle 19.5-inch wheels, which are common on some delivery vehicles, with Hunter’s Maverick tire changer.

Other Posts

Curing Shock, Strut and Suspension Noise

As vehicles age, eliminating noise is Job 1. But ‘noise’ may mean different things to you and your customers.

Diagnostic Test Drive For Drivetrain

A driveshaft center bearing can fail due to the bearing and the rubber isolator.

Mobis Starts Construction of EV Battery System Plant in Spain

The new EV battery system plant will supply Volkswagen and is aiming for mass production by 2026.

Blink Charging UK, Evri Collaborate to Electrify Courier Fleet

EV chargers installed at Rugby enhance Evri’s sustainability efforts, supporting a greener future in parcel delivery across the UK.