Tech Tip: Locating Refrigerant Leaks on Today's Vehicles

Tech Tip: Locating Refrigerant Leaks on Today’s Vehicles

When a customer's A/C system isn't cooling well and the refrigerant charge is low, you know the system is leaking. The question is where? Fluorescent leak detection dyes are popular because they're easy and inexpensive to use. All you need is a bottle of dye or refrigerant that has already had dye added to it. The dye may be premixed with the refrigerant, or it can be injected into the system through the low-side service port with a special injector tool that resembles a small caulk gun.

By Larry Carley
Technical Editor

When a customer’s A/C system isn’t cooling well and the refrigerant charge is low, you know the system is leaking. The question is where?

Fluorescent leak detection dyes are popular because they’re easy and inexpensive to use. All you need is a bottle of dye (a single dose is typically 1/4 oz.) or refrigerant that has already had dye added to it. The dye may be premixed with the refrigerant, or it can be injected into the system through the low-side service port with a special injector tool that resembles a small caulk gun.

To find the leak, a UV lamp is used to scan all the places where leaks typically occur: the A/C compressor shaft seal, all hose and pipe connections, and the condenser. To enhance visibility, yellow-tinted goggles may also be worn to increase the color contrast between the dye and background.

UV lamps range in size from large 12-volt DC or 110-volt AC models to small battery-powered flashlights. Some of the newer UV lamps use LEDs (Light Emitting Diodes) to create ultraviolet light. LEDs don’t have a filament so they won’t break if somebody drops the lamp.

Electronic Leak Detectors — Heated diode detectors use a heated ceramic diode that generates an electrical current when it comes into contact with halogen gas. This technology is more sensitive and can often detect leaks as small as 0.1 oz. per year, and it is less apt to give false alarms.

Infrared detectors use an “optical bench” that uses an infrared light beam to detect refrigerant. The gas disrupts the light beam and triggers the detector. Infrared detectors are also very sensitive and can detect leaks down to 0.1 oz. per year.

You May Also Like

Mullen Announces New CARB Certification

The certification is awarded to vehicle manufacturers who meet specific emissions standards in compliance with CARB regulations.

 Mullen Automotive, Inc., emerging electric vehicle (“EV”) manufacturer, announced certification from the  California Air Resources Board (“CARB”) on the 2025 Mullen THREE, Class 3 all-electric low cab forward chassis truck. The certification is awarded to vehicle manufacturers who meet specific emissions standards in compliance with CARB regulations. The District of Columbia and 14 states, including California, have adopted vehicle standards under Section 177 of the Clean Air Act (42 U.S.C. §7507), which requires additional approvals beyond EPA regulations.

Schaeffler Group USA Expands Product Portfolio

Seventy new parts have been added to the INA, LuK and Schaeffler Bearings portfolios in the first quarter of 2024.

Nissan CVT Clutch Point Relearn Procedure

The Adaptive Shift Control delivers responsive and powerful acceleration.

Hydraulic Power Steering Service Opportunities

Hydraulic power steering is still the choice for some platforms and applications.

Hunter Maverick Tire Changer: 19.5-inch Tire Service

Learn to handle 19.5-inch wheels, which are common on some delivery vehicles, with Hunter’s Maverick tire changer.

Other Posts

Curing Shock, Strut and Suspension Noise

As vehicles age, eliminating noise is Job 1. But ‘noise’ may mean different things to you and your customers.

Diagnostic Test Drive For Drivetrain

A driveshaft center bearing can fail due to the bearing and the rubber isolator.

Mobis Starts Construction of EV Battery System Plant in Spain

The new EV battery system plant will supply Volkswagen and is aiming for mass production by 2026.

Blink Charging UK, Evri Collaborate to Electrify Courier Fleet

EV chargers installed at Rugby enhance Evri’s sustainability efforts, supporting a greener future in parcel delivery across the UK.