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Tech Tip: Machining New Rotors Is Unnecessary

September 17, 2009
New quality rotors should simply be thoroughly washed and installed.
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It isn’t uncommon for techs to ask if new rotors should be machined. The answer, according to Bendix Answerman Chuck Kennedy, is a resounding no: machining new rotors is an unnecessary step that could actually lead to more problems that might not have occurred otherwise.

“New rotors are machined on accurate and costly computer numerical controlled (CNC) machines,” said Kennedy. “The use of a CNC machine minimizes run-out and stack-up tolerances from multiple operations such as those that would be needed on a bench lathe. It is highly unlikely that the average shop has this type of CNC equipment at their disposal.”

According to Kennedy, new rotors should merely be washed thoroughly with soap, water and a stiff brush and then installed. He also recommends checking old rotors to determine the source of run-out — a step that is often overlooked. Checking hub assemblies and axle flanges for run-out may help determine what will happen after a new rotor is installed on the vehicle.

“New rotors cannot fix a run-out issue, but if a thousandth or two of run-out on a rotor is clocked to offset a small amount of run-out in a hub, this can help give the rotor extended life and do a lot to keep pulsation issues from arising after a short time,” said Kennedy. “Using quality brake components means you won’t have to worry about the fit or finish, and you can be sure your concerns are handled should any issue ever arise.”


For more information about the Bendix line of rotors, or tech tips from the Bendix brand, log on to www.bendixbrakes.com.

 

 

Submit a Comment   Comments (8)
Comment by:
Philscbx
11/21/2009
7:48 AM
We don't have the option for US made rotors anymore. Even so, if I want perfection, I turn new rotors. One thing not stated here, and that's how the rotors are stored long term before your hands see them. They might have been true when boxed, but we'll never know.
Comment by:
greg belcher
9/27/2009
10:54 AM
if machining the rotors isnt nessesary then why is it that if i chuck one up on the lathe and turn it on with the cutter close to the rotor you can see how much it is out, ive even had to take rotors back to the store they were bent so much, there is no quality anymore
Comment by:
Gus Gonzalez
9/24/2009
12:22 PM
This article mention the machining of new rotors. Question? Is it only bendix products or all manufacture?
Comment by:
MotorKing
9/23/2009
1:11 PM
I never machine new rotors regardless of brand. I always completely clean the hub of all rust and corrosion, clean the inside of the wheel of all rust and corrosion, make sure the caliper slides and retracts as it should and use a torque wrench to install the wheels. 171 brake jobs so far in 2009, zero comebacks for pedal pulsation, noise or dust.
Comment by:
Andrew Markel, Editor, Brake & Front End
9/23/2009
1:04 PM
Andy, How often do you use a dial indicator to measure runout during a brake job? I have found people who machine new rotors never measure runout during a brake service. Michel Mozil, good point.
Comment by:
Andy Freeman
9/23/2009
12:46 PM
After selling about 40 million brake pads in my life and having worked on brakes for 30 years your comment I can tell you about not machining new rotors is WRONG.Please also tell us where all Bendix rotors are made, ours are made in the UK
Comment by:
Michael Mozill
9/22/2009
8:59 PM
The rotors are fine. The hubs have run out. Using a quality, hub-mounted, on car brake lathe (Pro-Cut) will match the rotor to the hub. We wouldn't think of mounting a tire on a rim without balancing it, we shouldn't install rotors without matching them to their hubs.
Comment by:
Curt Hogan
9/22/2009
3:17 PM
I would agree with the answerman except in the case where a quality on car lathe is available. In this case we always resurface on the vehicle to eliminate tolerance stacking from runout found in a hub,spindle and the new rotor.
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